What consequence does scale buildup have on boilers?

Scale buildup in boilers is a significant issue that can lead directly to a reduction in the lifespan of the boiler. When minerals and sediments accumulate on the heating surfaces, they create an insulating layer that prevents effective heat transfer. This condition forces the boiler to operate at higher temperatures and pressures to achieve the desired output.

As a result, the additional stress placed on the materials can lead to premature wear and tear, causing cracks or weaknesses in the boiler structure. Over time, this deterioration can lead to failures that require costly repairs or even replacement of the entire unit. Therefore, managing and preventing scale buildup is essential to maximizing the operational life and reliability of the boiler system.

The other consequences listed—enhanced thermal efficiency, increased fuel consumption, or no impact on boiler operation—do not accurately represent the effects of scale formation. Instead, scale typically decreases efficiency and increases operational costs over time.