What can occur if a boiler experiences thermal shock?

When a boiler experiences thermal shock, it refers to the rapid and extreme change in temperature that can occur, often resulting from the sudden introduction of cold water into a hot boiler. This temperature discrepancy can cause the boiler materials to expand and contract unevenly, leading to significant stress on the structures, welds, and components of the boiler.

Structural damage to boiler materials can manifest in several ways, including cracking, warping, or complete failure of components that are not designed to withstand such rapid temperature changes. This kind of damage is costly and can lead to further operational issues, including the potential for dangerous malfunctions or leaks.

In contrast, enhanced efficiency, increased energy output, and a longer operational lifespan are all conditions that would be beneficial for a boiler system but would not result from thermal shock. Instead, thermal shock leads to negative outcomes for the boiler's structural integrity and overall performance.